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General Challenger Discussion This section contains general discussion about the Dodge Challenger. If it does not fit into a more specific area, it probably belongs in here. (Dodge Challenger General Discussion)


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Old 07-08-2009, 04:57 PM
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Vortech Installation, the Good, the Bad & the Ugly....

I installed my Vortech Supercharger this weekend.
This is a review of the installation process and my experiences with Vortech.

Sunday July 5th:

Put car up on stands and removed the front wheels and splash pans:





Removed the front fascia:







I covered the fenders for protection. I used vinyl coated mattress covers I picked up at Wally World for $12.00 each.





Supercharger partially installed and fitting up intake:





Close up of the intake:







Top view of partially installed unit:





Pic of installed unit, prior to fascia reinstallation:







Finished product:









A bit about me; I've been turning wrenches on everything from cars to motorcycles, including some AMA and IDBA race motorcycles for the last 30 years.
I've installed 5 superchargers, everything from a Kenne Bell on a Jeep to a Paxton on an early Mustang, so I pretty much know my way around mechanical things.
On a scale of 1-10 I'd rate this kit a 7 in terms of difficulty of install.


My impression of the instructions:

First off, if you choose to install the kit yourself, throw away the black and white instructions they send with the kit and print out the instructions from their website in color. The pics are vague to begin with but when viewed in black and white the pics are pretty crappy.

Second, the instructions themselves leave a lot to be desired:
There's not a single torque spec anywhere in the manual.
The instructions ASSUME you're intimately familiar with the car you're working on.
If you're not, I highly suggest you invest in a service manual.

Third, be aware, if Vortech makes a running change during the course of their production, it WILL NOT be covered in the manual.
Case in point, my kit came with the new MSDS Fuel Pump Voltage Booster.
It does not require a relay as stated in the manual and the wiring is different than the schematic provided.
This could have easily been avoided by simply printing out a quick new page of instructions for that component and putting it in the MSDS box along with the product.


My impression of the kit:

The kit components included are fairly comprehensive, and reasonably well thought out.
I was short a couple of items, namely the larger clamp for the SC intake boot, and a couple of 1/4" bolts and washers.

The biggest issue I had was with the Diablo they supplied.
Monday evening I finished the car up and tried to upload the tune before I reinstalled the fascia. Big problem!

The Predator they delivered was for a 2005 FORD!!

No problem I'm thinking, I'll just get hold of them tomorrow, e-mail them my stock tune from my original Predator and have them e-mail me their tune. Shamwow, no biggie.

Boy, was I wrong......

After several phone calls, I spoke with their tech staff.
No, they would not e-mail me the tune, as they were concerned about it's "security" and that it could possibly be given to "anyone" who might copy it....
However, they were willing to send me out a new Predator Next Day Air, but ,to add insult to injury, they made me PAY for it. The charge to be refunded upon them receiving back the incorrect one.....

The tech also could not answer how much fluid the intercooler system held, nor whether the the CAC bolted down or just "dangled there", resting against the top of the valve cover. (It does just dangle there, something I rectified by using HD 3M Scotch Lok to hold it in place), or even give me an accurate description of the Gilmer belt tension / deflection.

I finally spoke with the GM, Jamie, who refunded the charge on my card, but was still insistent that he would not e-mail me the tune.


Either these guys are ignorant of the fact that anyone with a CMR tuner can read / copy their tunes, or are unaware that once a tune is sent to an end user based on their VIN back up file that it can't be duplicated without the CMR software.


Moving along, while I was waiting for the Predator, I decided to prime the intercooler water pump and check the system..... Much to my disappointment, the weld on the "S" pipe they supplied was porous. It leaked like a sieve.

Once again, I called Jamie at Vortech. You know it's bad when I know their number from memory.

His reply, verbatim: "We don't manufacture that part, so we have no control over the quality of it, but I'll send you a new one."


I decided to take matters into my own hands at that point. I fabbed up and installed my own pipe.

I also reached out to BMC for help.

Mikey put me in touch with Johan at Diablo, and within 45 minutes of me sending him my back up file, he e-mailed me a copy of Vortech's canned tune.


HUGE props to 2 guys who although they had no vested interest in helping me came through in a big way when the company that should have sat on their hands.


I received the Diablo today as promised, as well as the "S" pipe, although instead of sending me the requested Gates 90 degree intercooler water hose, they sent me the 90 degree INTAKE hose.
To say I'm less than impressed with the company and support is a gross understatement.


Now the review of the supercharger itself:

I'm still breaking it in a bit, but you can feel power immediately.
Throttle response is good whether just off idle or higher in the rpm range.

I'll post some performance data later once I do some testing.



As a business owner myself, and a former corporate service manager I'd like to offer some insight to Vortech:

Add torque specs to your manual.

Take clearer / larger pics.
Print the manual in color. For a $6000.00 plus system, a color manual isn't too much to ask for.

Add the information about closing plug gap at the front of the manual.
It’s mentioned to replace the plugs, but on the last page, AFTER the installation is complete.

Get rid of the cheap plastic hose clamps and replace them with high quality stainless items.
Not only are the supplied clamps cheesy, but they are difficult to work with in confined spaces.

Standardize your hardware. In this day and age to have a kit still using standard fasteners going on a metric car is 20th century thinking.

Double check your packing, things like not having a clamp or a couple of bolts are a minor annoyance.

Sending the wrong programmer is unforgivable.

Train your tech staff not just on the technical aspect of the systems, but in CUSTOMER SERVICE as well. Your GM could use a bit of that training too.



So far, my overall impression is that it's a good product, sold by a company that is neither big on customer service, nor on technical detail / support, in terms of both their printed manual and their tech's knowledge of the product.

Last edited by Wandering Scot; 07-08-2009 at 05:05 PM.
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Old 07-08-2009, 05:14 PM
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Good feedback - I'll never use them because of the way you were treated post-sale.
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Old 07-08-2009, 05:38 PM
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Nice write-up and thanks for the props in helping with the tune! Where there is a will, there is a way. Thanks for calling and glad we could help! Enjoy the new Vortech power and be safe!!
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Old 07-08-2009, 06:08 PM
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Great writeup. Sucks about you having to deal with these things. Props to BMC and Diablo
for squaring you away.
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Old 07-08-2009, 06:52 PM
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BMC thanks for helping out Kool! Vortech is a good company maybe a bad day in shipping caused the mix up but overall its fixed!



Buckwheat
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Old 07-08-2009, 07:24 PM
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Good writeup! I am glad we were able to get you all squared away there with the tune, very happy to help! Enjoy the new found power
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Old 07-08-2009, 07:31 PM
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Wow. Thanks for the great write-up. Hennessey and Hurst, amongst others, use these Vortech blowers. Thank you for reminding me that I am, in fact, NOT Hennessey or Hurst. I'm just Joe Challenger Owner. If it had been me, instead of you with 30 years wrenching experience, trying to install this kit, I'd probably be locked away right now.

Forget about performance. For me, the blower route leads only to Techco. (Many posts here from forum members like this, where they do their own install. The last one I read was from fltinstructor.)

I'll wait longer to pay for it. It's worth it. I'm going to install it myself.
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Old 07-08-2009, 07:37 PM
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Mikey,
Once again, big thanks to you guys.
You, Lisa and Kris have been great help to me on many items.
I especially appreciate you putting me into contact with Johan and his super quick response.
You've got a lifetime customer!
Looking forward to the Hurst shifter and strut brace!

Last edited by Wandering Scot; 07-08-2009 at 08:28 PM.
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Old 07-08-2009, 08:26 PM
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Thanks for the 411
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Old 07-08-2009, 08:29 PM
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Nice install and write up. I see you cannot use your Techco strut brace. Can it be modified to work with the Vortech set up?
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